In card production, ensuring the accurate classification of cards with the same external dimensions but different surface patterns, chip data, or designs is a critical task. The Card Sorter offers an innovative, automated solution for this complex challenge, designed to meet the high-speed requirements of mass production. Equipped with advanced vision systems and card readers, this machine ensures precise sorting and classification, making it an indispensable tool for modern card manufacturing.

Key Features:

1.Advanced Visual Inspection System:The Card Sorter utilizes a powerful visual inspection system capable of classifying cards based on various characteristics, such as face value, color, text, numbers, and patterns. This system ensures accurate sorting even for cards with subtle differences in design.

2.Card Reader Integration:The machine is equipped with a card reader that can read and sort cards based on the data stored on the card’s chip or magnetic stripe. This feature ensures that cards are sorted by their unique data, providing an additional layer of classification.

3.Database Consistency Check:The Card Sorter can cross-check the data printed on the card against a database to ensure consistency. This ensures that only valid cards are processed, improving the overall quality control in card production.

4.High-Speed Production:Designed to handle high volumes, the Card Sorter operates at speeds of 8,000 to 15,000 sheets per hour, depending on the test content. This capability allows for rapid and efficient sorting of large batches of cards.

5.Customizable Sorting:The standard model supports sorting up to 6 types of cards. If more categories are needed, the system can sort the cards in multiple passes or additional rail models can be customized to meet production requirements.

6.Efficient for Mass Production:The Card Sorter is ideal for use in high-volume environments, such as card manufacturing plants or large-scale production facilities, ensuring that sorting tasks are completed swiftly and accurately.

Applications:

1. Card Manufacturing:

In the production of bank cards, identification cards, social security cards, and other card-based products, the Card Sorter ensures that cards with the same physical size but different patterns or chip data are accurately classified. This is especially crucial for cards that have multiple designs or various types of chips integrated into them.

2. Quality Control in Card Production:

The Card Sorter plays an essential role in quality control by cross-checking the data printed on each card against the master database. This ensures that only correctly printed and valid cards move forward in the production process.

3. Multi-Category Sorting for Complex Designs:

Card manufacturers who work with multiple types of cards—such as cards with different designs, functions, or security features—can rely on the Card Sorter to manage complex sorting requirements. It easily adapts to changing production needs, whether it's sorting different card designs or ensuring that each card type is processed correctly.

4. Mass Production with High Accuracy:

For large-scale production runs where thousands of cards need to be sorted and classified quickly, the Card Sorter ensures smooth, uninterrupted production. Its high-speed sorting capabilities allow manufacturers to meet deadlines and fulfill orders in a timely manner.

5. Custom Applications for Unique Sorting Needs:

The Card Sorter can be customized to suit unique sorting needs, such as categorizing cards based on specific features like logos, serial numbers, or special patterns. This versatility makes it a great fit for a wide range of card production environments.

Why Choose the Card Sorter?

In today’s fast-paced manufacturing world, maintaining efficiency and accuracy is crucial for competitive card production. The Card Sorter provides both, ensuring that your production line runs smoothly and error-free. With its advanced vision inspection system, card reader integration, and high-speed performance, the Card Sorter is a powerful tool designed to optimize the card manufacturing process.

Key Benefits:

• High-Speed Sorting: Capable of processing 8,000–15,000 sheets per hour, reducing production bottlenecks.
• Accuracy: Advanced vision system ensures that cards are sorted precisely according to face value, color, text, and chip data.
• Customizable: Sorts up to 6 types of cards, with the ability to handle more by using multiple sorting passes or additional rail models.
• Data Verification: Cross-checks printed card data with a database for enhanced quality control.

• Efficiency in Mass Production: Streamlines card sorting in high-volume environments, boosting productivity while minimizing errors.