Automatic IC Module Implanting Machine

Short Description:

Fully automated solution for implanting IC modules into smart cards. Features dual card magazines, cavity check, ATR testing, and hot/cold encapsulation. Processes PVC, ABS, PET-G at 3000 cards/hour.


Product Details

Product Tags

VERVIEW

This is a full auto machine, integrated with card milling, module testing, laminating, and module implanting.


MAIN FEATURES

§ Integration with card milling, module testing, lamination and module implanting


§ PCL+HMI control system, easy to operate and maintenance.


§ Milling cavities and chip modules are easy to adjust to suit different size.


§ Apply the servo drive system, guide screw and XYZ 3 axis platform and professional tools to make the cavities are accurate and stable.


§ Special feeding design avoids unloading double cards caused by static electricity.


§ Special feeder & output magazine auto-transfer system is more easily to operation


§ Cards transferred through belt driven by servo motor to ensure the safety and stability of the machine.


§ Servo motor working with high precision assemble modules, module transfer position can be changed directly.


§ Milling programs can be compiled as different requirement with parameters modification conveniently.


SPECIFICATIONS

MODEL

ZWD -XFY-2500

Power Source

§ AC 380V/50HZ

Power

§ 5 KW

Air Pressure

§ 0.6-0.7MPa/cm2

Net Weight

§ 700 Kg

Capacity

§ 2000 pcs/hour

Dimensions

§ 2200mm(L)×900mm(W)×1600mm(H)

Milling Accuracy

§ ±0.01 mm

Operator

§ 1 Person

Q1: What is this machine used for?
A1: Automatically implants IC modules into smart cards (SIM, bank cards, ID cards) with high precision.

Q2: What is the implanting accuracy?
A2: ±0.03mm, ensuring perfect alignment between the module and the card.

Q3: Which module sizes are supported?
A3: Supports 2mm×2mm to 10mm×10mm IC modules.

Q4: What is the production efficiency?
A4: 1,000–2,000 modules per hour, depending on size and card type.

Q5: Does it use glue for bonding?
A5: No. Uses thermal pressing or ultrasonic welding for a clean, reliable bond without adhesives.

Q6: How is quality controlled during operation?
A6: Pressure sensors and vision inspection monitor the process. Defective modules are automatically rejected.

Q7: What card materials are compatible?
A7: PVC, ABS, PET. Thickness range: 0.76–1.0mm.

Q8: Is the operation complex?
A8: PLC + Touchscreen control. Simple parameter setup and user-friendly interface.

Q9: Can it run continuously?
A9: Yes. Supports 24/7 operation with automatic loading/unloading systems.

Q10: What about maintenance costs?
A10: Modular design simplifies maintenance. Long-life components keep costs low.


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