Shenzhen Zowinda Technology Co., Ltd. is excited to introduce the Automatic Sheet Collating and Overlay Machine, a state-of-the-art solution for modern card production. This advanced system combines cutting-edge technologies to enhance the card manufacturing process, delivering high precision, reliability, and increased productivity. Designed to meet the demands of high-volume production environments, this machine optimizes every critical step in the card creation process, from sheet loading and collating to overlay laminating and card cutting.

With automation at its core, the Automatic Sheet Collating and Overlay Machine ensures seamless operations, reducing manual intervention, and enhancing both the speed and accuracy of production. Whether you're producing bank cards, ID cards, membership cards, or smart cards, this machine guarantees consistent quality and top-notch results.

Key Features of Zowinda's Automatic Sheet Collating and Overlay Machine

1.Automatic PVC Sheet Loading & Collating

• Three sets of automatic feeding frames ensure seamless material loading and sheet separation.
• Precision cross roller platforms, along with step motors, correct the X and Y directions of each PVC sheet for perfect alignment during the collating process.

2.Advanced CCD Vision & Color Code Detection

• A high-precision CCD vision system with color code magic eye ensures accurate detection and correction of any misalignment in the material.
• Real-time feedback from the vision system guarantees perfect material alignment before processing.

3.Precision Ultrasonic Welding & Laminating

• The ultrasonic welding system ensures precise bonding of card layers, while the ultrasonic film laminating platform guarantees strong and flawless lamination.
• Servo motor-driven film cutting mechanism ensures the overlay film is cut precisely after laminating.

4.Dust Removal & Material Correction

• Sticky dust rollers efficiently remove dust from PVC sheets, ensuring clean materials for optimal bonding and welding.

5.High Precision & High Efficiency

• The machine offers a collating accuracy of ±0.1mm and produces 700–900 cards per hour, making it ideal for large-scale, high-volume production environments.

6.Robust Control System & Feedback Loop

• Servo motor-driven system ensures smooth operation, while the automated feedback loop and CCD positioning system maintain high-quality production by adapting to any variations in material position.

7.Flexible Configurations for Diverse Card Formats

• Supports various formats such as 3x8, 4x8, and 5x5, making the system adaptable to a wide range of production needs.

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Main Applications

• Bank Cards: Ideal for high-quality bank card production with precise lamination and cutting.
• ID Cards: Perfect for government and security card production, ensuring card integrity and high precision.
• Gift Cards & Membership Cards: Optimized for high-volume production, ensuring fast and accurate results.
• Smart Cards: Suitable for manufacturing RFID and contactless cards with advanced features.

Main Technical Specifications

Why Choose Zowinda’s Automatic Sheet Collating and Overlay Machine?

• Boost Your Productivity: The machine's automated functions significantly reduce manual intervention, ensuring higher throughput with minimal human error.
• Consistent Quality: With ±0.1mm collating accuracy and advanced vision systems, every card produced meets high standards of precision and quality.
• Ideal for Large-Scale Production: Capable of producing up to 900 cards per hour, the system is perfect for high-volume manufacturing lines.
• Versatility: It supports a variety of card formats and materials, including PVC, PETG, and paper, making it a versatile solution for diverse production requirements.

The Automatic Sheet Collating and Overlay Machine is the ultimate solution for card manufacturers looking to enhance their production capabilities while ensuring unmatched quality and precision. Whether you're making smart cards, membership cards, or bank cards, this machine integrates seamlessly into your production line, providing a fast, reliable, and cost-effective solution.