Custom Auto Antenna Embedding Machine for Smart Cards – Precision & Flexibility
Product Overview
The Custom Auto Antenna Embedding Machine from Zowinda Technology is an advanced automation solution designed for industries requiring high-precision antenna embedding, particularly within the smart card sector. Integrating seamlessly into production lines, this machine delivers consistent, high-quality antenna embedding for various card layouts and configurations, ensuring that every smart card meets industry standards for functionality and performance.
Whether you are manufacturing RFID payment cards, access control cards, or telecommunication SIM cards, our antenna embedding machine guarantees exceptional speed, precision, and flexibility—boosting your production capabilities while maintaining the highest levels of quality.
Key Features and Benefits
1. Ultrasonic Technology for Superior Quality
The machine utilizes ultrasonic embedding technology, ensuring precise, stable, and high-quality antenna placement. This process delivers consistent results, meeting the stringent requirements of the smart card industry, whether for payment cards, identification cards, or healthcare cards.
2. PC-Controlled Automation for Seamless Operation
Equipped with an advanced PC control system, the machine is designed for smooth and intuitive operation. Operators can easily program antenna paths using a specialized drawing software, allowing for customized designs and layouts (e.g., 3×8, 4×8, 5×5). The biaxial servo system enhances precision, ensuring smooth operation and reduced errors—critical for achieving high throughput and meeting tight production deadlines.
3. Flexible and Customizable Programming
The embedded PC software gives operators complete control over antenna layouts. This flexibility allows manufacturers to handle different smart card configurations without requiring additional setup time, enabling quick adjustments to meet evolving production needs.
4. Innovative Vacuum Aspirating Platform
The vacuum aspirating platform ensures each smart card is held securely during the embedding process. This critical feature guarantees precise antenna placement, which is essential for ensuring card functionality, durability, and performance. The vacuum system is designed to hold cards firmly in place, preventing misalignment during the process.
5. Modular Design for Scalability
Featuring a modular design, the machine can operate both independently or in sync with additional units. This scalability allows manufacturers to scale production as needed, ensuring flexibility for both high-speed mass production and low-volume custom runs.
6. User-Friendly Design for Maximum Efficiency
The intuitive control system makes it easy for operators to manage the entire embedding process. With a production speed of up to 1200 antennas per hour, the machine offers a balance of high throughput and low operator intervention, enhancing both efficiency and cost-effectiveness.
Technical Specifications
- Power Source: AC220V, 50/60 Hz
- Power Consumption: Approximately 2KW
- Compressed Air Requirement: 6 kg/cm²
- Machine Weight: Approximately 1300 kg
- Production Speed: 1200 antennas/hour
- Machine Dimensions: L63 x W156 x H190 cm
- Control System: PC-controlled with a servo-located system for precision
Material Compatibility: Supports 0.2–0.4mm sheet materials (PVC, ABS, PET, PETG)
Applications in the Smart Card Industry
The Custom Auto Antenna Embedding Machine is engineered to meet the demanding needs of the smart card industry, including the following applications:
- RFID Payment Cards: Ensuring reliable data transfer for contactless payment solutions, the machine precisely embeds antennas into payment cards, critical for secure transactions.
- Identification and Security Cards: The embedding machine provides precision for ID cards, access control cards, and security badges, enabling smooth integration with security systems.
- Healthcare Cards: Embedded antennas in healthcare cards ensure reliable integration into medical records and patient identification systems, ensuring safety and accuracy in the healthcare industry.
Telecommunications Cards: With SIM cards and other telecommunication cards, the machine precisely embeds antennas for applications requiring high-frequency, low-power designs.
Why Choose Zowinda’s Custom Auto Antenna Embedding Machine?
- Unmatched Precision: Thanks to ultrasonic technology, the machine guarantees top-tier antenna placement and functionality for a wide range of smart card applications.
- Flexible Production: The PC-controlled automation system and customizable programming allow for fast and easy adjustments, minimizing downtime and maximizing productivity.
- Speed & Efficiency: With a production rate of up to 1200 antennas per hour, the machine accelerates production, making it an ideal solution for both mass production and small batch runs.
- Scalability: The modular design allows for scalable operations, so you can easily meet the growing demands of your business.
Low Maintenance: With intuitive controls and user-centric design, operators can quickly adapt to the machine, reducing training time and operational costs.