Overview:The Full Auto Milling & Implanting Machine is a cutting-edge, fully automated system designed to streamline and enhance card production. This machine integrates card milling, module testing, laminating, and module implanting, providing a comprehensive solution for manufacturers seeking to improve productivity and precision in card manufacturing processes.

Main Features:

1.All-in-One Solution: Integrates card milling, module testing, laminating, and module implanting, enabling a seamless workflow.

2.Easy Operation & Maintenance: Equipped with a PCL+HMI control system, the machine is user-friendly and requires minimal maintenance, enhancing operational efficiency.

3.Adjustable Milling Cavities & Chip Modules: Easily adjustable cavities and chip modules, designed to suit different card sizes, ensuring flexibility for various production needs.

4.Precision Servo Drive System: Utilizes a servo drive system with guide screws and an XYZ 3-axis platform to ensure accurate and stable milling operations.

5.Static-Free Feeding Design: The special feeding design eliminates the risk of unloading double cards caused by static electricity, ensuring smooth and consistent card handling.
6.Efficient Transfer System: The feeder and output magazine auto-transfer system simplifies operation, while the belt-driven transfer system powered by a servo motor ensures safe and stable card movement.

7.Customizable Milling Programs: The machine allows for easy modification of milling programs and parameters, offering flexibility to adapt to varying production requirements.

8.High Milling Accuracy: The machine boasts an impressive milling accuracy of ±0.01 mm, ensuring high-quality results every time.

Specifications:

• Model: ZWD-XFY-2500
• Power Supply: AC 380V/50HZ
• Power Consumption: 5 KW
• Air Pressure: 0.6-0.7 MPa/cm²
• Net Weight: 700 Kg
• Capacity: 2000 pcs/hour
• Dimensions: 2200mm(L) × 900mm(W) × 1600mm(H)
• Milling Accuracy: ±0.01 mm
• Operator: 1 Person

Applications:The Full Auto Milling & Implanting Machine is ideal for high-precision card production industries, including banking, membership cards, and identification cards, where speed and accuracy are paramount. With its ability to handle various card sizes and provide precise milling and implanting, this machine is the perfect solution for companies looking to boost their production capacity while maintaining high-quality standards.

Q: What is the core function of this machine?
A: It performs fully automated milling and chip implanting for high-precision card production.

Q: What is the milling accuracy?
A: Achieves ±0.05mm precision for perfect slot dimensions.

Q: What is the implanting accuracy?
A: Achieves ±0.03mm precision for perfect chip alignment.

Q: What is the production speed?
A: Processes 1,000–2,000 cards per hour.

Q: Can it handle different card materials?
A: Yes. Supports PVC, PET, ABS, and composite materials.

Q: Is defect detection included?
A: Yes. Automated inspection identifies and rejects faulty cards.

Q: Is the operation automated?
A: Yes. Fully automated feeding, milling, implanting, and stacking.

Q: What is the yield rate?
A: >99% yield rate due to high precision and quality control.

Q: What safety features are included?
A: Emergency stop, safety guards, and dust extraction.

Q: What support is available?
A: Full technical support and training.