Card Sorting Machine (20/40 Outputs), Efficient and Accurate Card Sorting Solution for High-Volume Applications
Product Overview:
The Card Sorting Machine (20/40 outputs) is a high-performance solution designed to streamline the sorting of mixed cards into the correct output magazines. This advanced system employs a combination of a vision system, magstripe encoder, and chip readers (both contact and contactless) to scan the data on each card. The data is then compared to pre-imported information in the software, ensuring that each card is sorted into its designated magazine with accuracy and speed.
This machine is essential for industries that require high standards of sorting accuracy, including banking, government services, social security, education, and other sectors where personalized cards like bank cards, ID cards, social insurance cards, and student cards need to be organized with precision.
Key Features:
High-Precision Sorting: The machine uses cutting-edge vision systems, magstripe encoders, and chip readers to scan and compare the card data with imported information, ensuring each card is sorted into the correct output magazine.
Automated Workflow: The machine is controlled by a PC and specialized software, making it easy to operate and maintain. The automated sorting process significantly reduces human error and saves labor costs.
Unmatched Reliability: The system ensures high reliability with a combination of motor + sucker feeding mechanism, reducing the risk of scratches and other damage to the cards during the sorting process.
High Capacity & Scalability: The machine can handle up to 20 output magazines by default, with the flexibility to expand to 40 output magazines based on customer requirements, making it suitable for both small and large-scale operations.
Data Verification and Error Logging: Cards that cannot be recognized or lack data are automatically rejected and placed into a reject box. A detailed log file is generated to track any missing cards, which can be printed at the end of each job for accurate reporting.
Versatile Card Compatibility: The machine supports various card materials including PVC, ABS, PET, and PETG, with a focus on CR80 standard cards, ensuring versatility across different card types and applications.
Productivity & Specifications:
Specification Details Productivity Up to 4,000 PCS/hour Card Size CR80 standard card Card Material PVC, ABS, PET, PETG, etc. Output Capacity 200 PCS per magazine Weight 900 kg Power Supply 5 KW, AC 220V, 50/60 Hz Compressed Air 0.6 MPa Dimensions (mm) 2150(L) x 740(W) x 1700(H) Operator 1 person
Industry Applications:
The Card Sorting Machine is designed for industries where high-volume card sorting is essential. It ensures that bank cards, ID cards, social security cards, student cards, and other personalized cards are accurately sorted and organized.
Use Case 1: Bank Card Sorting
A major bank uses the Card Sorting Machine to efficiently organize thousands of newly issued bank cards, ensuring that each card is correctly matched to the right customer’s details. By automating the sorting process, the bank can handle a higher volume of cards in a fraction of the time it would take manually, reducing errors and enhancing operational efficiency.
Use Case 2: Government Social Security Card Sorting
A government agency responsible for issuing social security cards relies on this machine to handle large-scale sorting tasks. With varying patterns and unique data on each card, the Card Sorting Machine ensures that every card is correctly sorted and ready for distribution, minimizing errors in the final mail-out.
Use Case 3: Educational Institutions Sorting Student ID Cards
Universities and schools can utilize the Card Sorting Machine to efficiently sort student ID cards, ensuring that each student receives their personalized card quickly and accurately. This system helps streamline the administrative process, reducing wait times and improving customer satisfaction.