Overview

The Auto Feeding Wire Embedding Machine is an advanced solution for automating the embedding of antennas onto inlay sheets, a critical process in the production of RFID cards, contactless cards, and smart cards. This cutting-edge machine combines PC control, ultrasonic technology, and servo systems to ensure high precision, reliability, and efficiency in antenna embedding. Perfect for high-volume production lines, the machine operates smoothly and automatically, significantly improving both speed and product quality.

Key Features

1.Automatic Antenna Embedding: The machine automatically embeds antennas on the inlay sheet using pre-programmed routines, eliminating the need for manual labor and reducing errors.

2.PC-Controlled with LCD Touchscreen: A user-friendly PC control system with a wide LCD touchscreen ensures intuitive operation, enabling precise control and flexibility for different antenna geometries and layouts.

3.Biaxial Servo System: Equipped with a biaxial servo system, the machine ensures precise antenna embedding, even for complex layouts, with repeatable accuracy.

4.Advanced Ultrasonic Technology: The machine employs advanced ultrasonic technology to embed antennas, ensuring high-quality, stable bonding while reducing energy consumption and increasing machine lifespan.

5.Vacuum Aspirating Platform: The vacuum platform securely holds the materials during the embedding process, ensuring smooth and accurate placement of antennas.

6.Flexible Sheet Layouts: Capable of working with different sheet layouts such as 3×8, 4×8, and 5×5, the machine provides versatility for various production needs.

7.Dual Vacuum Working Platens: The dual vacuum platens allow for seamless material changeovers without stopping the machine, improving production uptime and efficiency.

8.User-Friendly Programming: The dedicated PC drawing software simplifies the programming process, allowing for easy adjustments and quick setup for different antenna shapes and layouts.

Machine Specifications

Industry Applications

1.Contactless Card ProductionThe Auto Feeding Wire Embedding Machine is ideal for contactless card manufacturers. It automates the embedding of antennas in a variety of card applications, including payment cards, ID cards, and access control cards. By eliminating manual errors and ensuring precise placement, this machine enhances the overall quality of the final product.

2.RFID Card ManufacturingRFID technology is widely used for asset tracking, logistics, and security applications. The Auto Feeding Wire Embedding Machine ensures the efficient production of RFID cards by embedding antennas accurately, allowing for fast and reliable tag production.

3.Smart Card ProductionIn industries like healthcare, public transport, and finance, smart cards are used for a range of applications. This machine ensures that antennas are embedded with pinpoint precision, enhancing the functionality and longevity of the cards.

4.Mass Production of InlaysThis machine can handle large volumes of inlay sheet production, making it ideal for manufacturers dealing with high throughput. It can work with various sheet layouts, such as 3×8, 4×8, and 5×5, making it flexible for different production requirements.

Why Choose the Auto Feeding Wire Embedding Machine?

1.Unmatched Precision: The biaxial servo system and ultrasonic technology guarantee precision in every antenna placement, minimizing errors and ensuring high-quality output.

2.High-Speed Production: Capable of embedding up to 400 antennas per hour, the machine significantly boosts production speed, helping manufacturers meet the increasing global demand for contactless and RFID cards.

3.Flexible and Versatile: The machine’s ability to work with various antenna shapes, layouts, and materials makes it adaptable to a wide range of production environments.

4.Seamless Operation: With dual vacuum platens and an easy-to-use PC control system, the machine operates continuously without interruption, reducing downtime and improving operational efficiency.

5.Cost-Effective: Automating the antenna embedding process reduces labor costs and increases overall production efficiency, leading to a lower cost per unit and higher profit margins.

Application Case Studies

1.Payment Card Manufacturer: A major payment card manufacturer implemented the Auto Feeding Wire Embedding Machine to streamline the production of contactless payment cards. By automating the antenna embedding process, the manufacturer reduced labor costs by 30%, increased production capacity by 50%, and improved the accuracy of antenna placement, leading to higher-quality cards and fewer product defects.

2.RFID Logistics Provider: An RFID logistics provider adopted the Auto Feeding Wire Embedding Machine to scale up its production of RFID tags used for asset tracking and logistics. The machine’s high-speed capability and versatility allowed them to increase their output by 40% while maintaining the precision and reliability needed for the tags to function effectively.

3.Smart Card Solutions Company: A smart card solutions company in the healthcare sector used the machine to improve the production of healthcare ID cards. The ability to quickly switch between different layouts and antenna shapes ensured they could meet varied customer requirements, enhancing both flexibility and production efficiency.

Conclusion

The Auto Feeding Wire Embedding Machine is a must-have for manufacturers in the RFID and contactless card industries. With its cutting-edge technology, high production speed, and unmatched flexibility, this machine helps businesses meet the increasing demand for high-quality cards while maintaining low operational costs. Whether you are producing contactless payment cards, RFID tags, or smart cards, this machine can streamline your production process, improve product quality, and ensure a competitive edge in the market.